Powermax 800 (DISCONTINUED): Upgrade Guide & Replacements
The Powermax800 50-amp plasma cutter power supply was last produced by Hypertherm in 1998, and is no longer available. Effective January 2021, Hypertherm no longer supports this model and no longer manufactures parts and consumables for this system.
The Powermax 800 is succeeded by the Powermax 65, a versatile machine for heavy-duty cutting and gouging. The Powermax 65 features the latest technical innovations, including Smart Sense technology for automatic gas pressure adjustments. This new system is compatible with hand cutting or gouging, portable automation, X-Y tables, and robotic cutting and gouging.
Powermax 800 Documents & Manuals:
Powermax Plasma Cutters
Powermax 65 25ft Hand Torch #083270
261 purchased
Powermax Plasma Cutters
Powermax 65 25 ft Hand Torch +180° Machine Torch + CPC #083300
69 purchased
Powermax Plasma Cutters
Powermax 65 200-600V Power Supply CPC Port - 083266
7 purchased
Powermax CNC Plasma Cutters
Powermax 65 Machine Torch, 25', CPC Port + Remote Pendant #083277
20 purchased
Powermax Plasma Cutters
Powermax 65, 75° & 15° Hand Torches, 25’, CPC & Voltage Div. #083307
26 purchased
The Powermax line of plasma cutters by Hypertherm is well-known to professional welders and is perfect for demanding environments. See our Hypertherm Powermax product comparison page for help choosing the right model, or see the chart below.
| Product | 30XP/AIR | 45 SYNC | 65 SYNC | 85 SYNC | 105 SYNC | 125 |
|---|---|---|---|---|---|---|
| Variations | ||||||
| Price | $ | $$ | $$$ | $$$$ | $$$$$ | $$$$$$ |
| Piercing Capacity | Up to 5/8" | 5/8" | 5/8" | 3/4" | 7/8" | 1" |
| Output Current | 15-30A | 9–45A | 20–65A | 25–85A | 30–105A | 30–125A |
|
Duty Cycle
|
35%, 240 V 20%, 120 V |
50% @ 45 A, 230 V, 1-PH 60% @ 41 A, 230 V, 1-PH 100% @ 32 A, 230 V, 1-PH 50% @ 45 A, 400 V, 3-PH 60% @ 41 A, 400 V, 3-PH 100% @ 32 A, 400 V, 3-PH |
50% @ 65 A, 230 – 600 V, 1/3-PH 40% @ 65 A, 200 – 208 V, 1/3-PH 100% @ 46 A, 230 – 600 V, 1/3-PH |
60% @ 85 A, 230 – 600 V, 1/3-PH 60% @ 85 A, 480 V, 1-PH 50% @ 85 A, 240 V, 1-PH 50% @ 85 A, 200 – 208 V, 3-PH 40% @ 85 A 200 – 208 V, 1-PH 100% @ 66 A, 230 – 600 V, 1/3-PH |
70% @ 105 A, 240 V, 3-PH 80% @ 105 A, 480 - 600 V, 3-PH 100% @ 94 A, 480 - 600 V, 3-PH 100% @ 88 A, 240 V, 3-PH |
100% @ 125 A, 480/600 V, 3-PH |
| Weight | 21 lbs | 31 lbs (20' torch) | 64 lbs (25' torch) | 71 lbs (25' torch) | 100 lbs (25' torch) | 106 lbs (25' torch) |
| Power Supply | IGBT Inverter | IGBT Inverter | IGBT Inverter | IGBT Inverter | IGBT Inverter | IGBT Inverter |
See Also: Hypertherm Powermax 30 AIR (with built in compressor)
