22 Hypertherm Powermax SmartSYNC Cartridges Starting at $49.25

Shop Powermax SYNC Consumables

Hypertherm SmartSYNC consumable cartridges are designed to enhance plasma cutting efficiency for Powermax45/65/85/105 SYNC® systems. These innovative cartridges offer up to 5X longer consumable life compared to traditional setups, reducing operational costs and downtime. Simplify your cutting process with this single-piece solution tailored to maximize performance and precision.

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85 A FlushCut SmartSYNC Hypertherm Cartridge #428953 Powermax SYNC Plasma Cutters 85 A FlushCut SmartSYNC Cartridge #428953 4 purchased
$103.00

Hypertherm SmartSYNC consumable types lineup

Hypertherm's SmartSYNC Consumable Platform

Hypertherm’s SmartSYNC platform introduces a revolutionary single-piece consumable cartridge for plasma cutting, eliminating the need for traditional multi-piece setups. By streamlining inventory management and simplifying training, this platform empowers operators to focus on precision and productivity. Each cartridge is precision-engineered to provide consistent performance, with built-in features for automatic process and amperage settings when used with Powermax SYNC® torches.


Say Goodbye to the 5-Piece Consumable Stack

Traditional plasma cutting systems require assembling a five-piece consumable stack, a process prone to errors and increased downtime. SmartSYNC cartridges integrate all essential components into one, eliminating assembly complexity and dramatically cutting setup time. Operators can now enjoy seamless installation with a twist-on design, reducing error rates and enhancing overall workflow efficiency.

Old 5-piece consumable stack vs New SmartSYNC cartridges


Benefits of SmartSYNC Consumables

Hypertherm SmartSYNC consumables are designed to deliver unmatched benefits to your plasma cutting operations:

  • Extended Consumable Life: Lasts up to 5X longer than traditional consumables, minimizing replacements.
  • Reduced Training Time: Simplified single-piece design shortens onboarding for new operators.
  • Fewer Setup Errors: Automatic settings eliminate guesswork, reducing errors.
  • Maximized Uptime: Quick installation ensures your system spends more time cutting and less time on maintenance.
  • Cartridge Reader Accessory: Enables performance tracking for better inventory and process management.

SmartSYNC Cartridge Types

SmartSYNC cartridges are color-coded for easy identification, making it simple to choose the right option for your needs. Below are the available cartridge types.

Hypertherm SmartSYNC cartridge color coding
Color Coded Cartridges Simplify Setup

Mechanized Cartridges

Mechanized cartridges are optimized for automated cutting with machine torches. Their robust design ensures precise cuts at specific amperage levels.

ProcessSKUCompatible Powermax Models
Mechanized Cutting 45 A 428925
Mechanized Cutting 65 A 428930
Mechanized Cutting 85 A 428934
Mechanized Cutting 105 A 428936

Handheld Cartridges

Handheld cartridges are ideal for manual cutting applications, featuring a drag design for smoother, more precise cuts.

ProcessSKUCompatible Powermax Models
Drag Cutting 45 A 428927
Drag Cutting 65 A 428931
Drag Cutting 85 A 428935
Drag Cutting 105 A 428937
FineCut® Hand Cutting 428928

HyAccess Cartridges

HyAccess cartridges feature an extended reach and narrow profile, making them perfect for cutting and gouging in hard-to-reach areas.

ProcessSKUCompatible Powermax Models
HyAccess Drag Cutting 65 A 428984
HyAccess Gouging 65 A 428987
HyAccess Mechanized Cutting 65 A 528079

How to Use SmartSYNC Consumables with Duramax Torches

With the SmartSYNC adapter, you can easily upgrade your legacy Duramax® and Duramax Lock® torches to use the new single-piece consumable cartridges. This simple solution enables you to enjoy all the benefits of SmartSYNC consumables without the need to replace your current torch system, making it a cost-effective and convenient upgrade.


Fast, Free Shipping Over $300

Take advantage of free shipping on all orders over $300 within the contiguous U.S. Enjoy easy returns within 14 days for new, unopened products, and rely on our knowledgeable customer service team at 1-844-682-0205 to assist you with any questions.

Browse all Hypertherm Powermax SYNC plasma cutters and SmartSYNC torches available online from Welders Supply.
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