Hypertherm Powermax SYNC Plasma Cutters & Accessories

Hypertherm Powermax SYNC Series plasma cutters, torches & consumable cartridgesHypertherm's Powermax SYNC plasma cutters deliver unparalleled ease of use and clean cuts every time. The five-piece consumable stack has been replaced with a single consumable cartridge, eliminating the guesswork involved with replacing consumables. With the new SmartSYNC plasma cutting torches, you can change your power output without having to return to the power source.
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Hypertherm SmartSYNC Handheld Torch #59726 Hypertherm Powermax 25' SmartSYNC 75° Hand Torch #59726 #059726 9 purchased
Save $11.35
$778.65
$790.00
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Hypertherm SmartSYNC Robotic/Mini Torch Hypertherm Powermax 75' SmartSYNC 90° Robotic/Mini Torch #059767 1 purchased
Save $13.30
$1,236.70
$1,250.00
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Hypertherm Powermax SmartSYNC Robotic/Mini Torch Hypertherm Powermax 50' SmartSYNC 180° Robotic/Mini Torch #059735 2 purchased
Save $14.80
$1,175.20
$1,190.00
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Hypertherm Powermax SYNC family of plasma cutters

Maximum Performance with Lower Operating Costs

The Hypertherm Powermax SYNC line of plasma cutters, torches and consumables features built-in intelligence and a revolutionary single-piece cartridge consumable. Advanced torch communication enables automated process setup and amperage adjustment without returning to the power supply. The available cartridge reader accessory pairs with Powermax SYNC smartphone app to analyze performance data such as starts, transfers and arc-on time. The simplified operation minimizes downtime, troubleshooting, waste, and training time.

Dramatically Simplified Consumables

Traditional plasma cutters use a complicated stack of consumable pieces, each of which must be inspected regularly to guarantee optimal performance. Powermax SYNC plasma cutters use easy-to-identify single-piece SmartSYNC cartridge consumables that are color‑coded by process to eliminate confusion and simplify consumable inventory management. The new SmartSYNC torches with the Hypertherm cartridge automatically set the correct amperage and operating mode, eliminating setup errors.

Hypertherm Powermax 65 SYNC vs 85 SYNC vs 105 SYNC

Compare Hypertherm Powermax SYNC plasma cutting machines:

Product45 SYNC65 SYNC85 SYNC105 SYNC
 Variations Power Supply Only

20ft Hand Torch

25ft Mechanized Torch
Power Supply Only

25ft Hand Torch

25ft Mechanized Torch
Power Supply Only

25ft Hand Torch

25ft Mechanized Torch
Power Supply Only

25ft Hand Torch

25ft Mechanized Torch
 Price $$ $$$ $$$$ $$$$$
 Cut Capacity  16 mm (5/8")  25 mm (1")  32 mm (1-1/4") 38 mm (1-1/2")
 Cut Speed 20 ipm 10 ipm 20 ipm 20 ipm
 Weight 31 lbs 61 lbs 67 lbs 95 lbs
 Output Current  9 - 45 A  20 - 65 A 25 - 85 A  30 - 105 A
 Duty cycle @ 40°C (104°F) 50% @ 45 A, 230 V, 1-PH
60% @ 41 A, 230 V, 1-PH
100% @ 32 A, 230 V, 1-PH
50% @ 45 A, 400 V, 3-PH
60% @ 41 A, 400 V, 3-PH
100% @ 32 A, 400 V, 3-PH
 50% @ 65 A, 230 – 600 V, 1/3-PH
40% @ 65 A, 200 – 208 V, 1/3-PH
100% @ 46 A, 230 – 600 V, 1/3-PH
 60% @ 85 A, 230 – 600 V, 1/3-PH
60% @ 85 A, 480 V, 1-PH
50% @ 85 A, 240 V, 1-PH
50% @ 85 A, 200 – 208 V, 3-PH
40% @ 85 A 200 – 208 V, 1-PH
100% @ 66 A, 230 – 600 V, 1/3-PH
70% @ 105 A, 240 V, 3-PH
80% @ 105 A, 480 - 600 V, 3-PH
100% @ 94 A, 480 - 600 V, 3-PH
100% @ 88 A, 240 V, 3-PH

Hypertherm Powermax Plasma Cutters For Professional Welders

Powermax plasma cutters from Hypertherm are designed for maximum versatility and reliability. Hypertherm plasma cutters can be used in both handheld and mechanized configurations. SmartSync hand torches are available in 20 foot or 50 foot lengths and mechanized torches are sold in a 25 foot length. Water-cooled torch nozzles extend the lifespan of consumables and save you money. The 65 SYNC, 85 SYNC and 105 SYNC models support the following applications:

  • Drag cutting
  • Extended reach cutting and gouging
  • Fine feature cutting
  • Flush cutting
  • Max control gouging
  • Max removal gouging
  • Mechanized cutting

Hypertherm Powermax SYNC Dealer: Get the Best Prices on Plasma Cutters & Accessories

Welders Supply offers domestic and international shipping for all of our products. Order plasma cutters and other plasma cutter accessories from Welder Supply today and have them shipped directly to you. We keep our customers in the U.S., Canada, South America, Europe, Australia and Asia well-supplied with the tools and equipment they need.

Browse all Hypertherm SmartSYNC consumables and SmartSYNC torches available online from Welders Supply.
Tillman Top Grain Deerskin Drivers Gloves #864
Top Grain Deerskin Drivers Gloves #864L
$22.25
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Gateway StarLite Safety Glasses #469M On sale safest durable beginner safe welding goggles for professionals
StarLite Safety Glasses - Blue Mirror Lens #469M
$1.75
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Jackson Safety VIBE Earmuff #20774
Safety, VIBE Earmuff #20774
$20.65
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Miller Classic Series Welding Helmet with ClearLight™ Lens Technology, VS Black #287803
Series Welding Helmet with ClearLight™ Lens Technology, VS Black ...
$109.25
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Tillman Green Sleeves #6217
Green Sleeves #6217
$8.58
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Tillman Leather Welding Jacket #3280 Man wearing fashionable yellow jacket made from top quality leather torso only
Leather Welding Jacket #3280L
$88.65
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Hypertherm Powermax 45XP/65/85/105 Electrode #220842 (Pack of 5) Plasma cutting
Powermax 45XP/65/85/105 Electrode (5-pk) #220842
$50.95
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ANSI Class 2 Break-Away Hi-Vis Safety Vest, Orange
CLASS 2 BREAKAWAY POLYESTER HI-VIS SAFETY VEST (ORANGE) #VS2025-O...
Starting at $7.15
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Tillman Backhand Pads Part#550
Backhand Pad #550
$13.55
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Miller Fastip Contact Tips #2061(86,87,88,89,90)
Fastip Contact Tips 2061(86,87,88,89,90) #206186
$49.30
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