14 Powermax45 SYNC Plasma Cutters Starting at $2,290.00

45A Output with 5/8" Cut Capacity

As Hypertherm's best-selling plasma cutting machine, Powermax45 SYNC delivers reliable gouging, cutting, and marking on metals up to 5/8 inches (1 1/8" severance). Single-piece consumable cartridges simplify inventory & last up to 5x longer, reducing costs.

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Hypertherm Powermax45 SYNC quick specs

Hypertherm Powermax45 SYNC Plasma Cutters

Introducing the Powermax45 SYNC, a revolutionary addition to Hypertherm's lineup of industry-leading plasma cutters. Engineered with precision and reliability in mind, the Powermax45 SYNC is designed to meet the diverse needs of metalworkers seeking unparalleled performance in gouging, cutting, and marking applications on metal up to 5/8" (16mm). With its unmatched cutting power, it surpasses higher-amperage competitors, ensuring superior results with every use.

At the heart of the Powermax45 SYNC lies its patented single-piece Powermax cartridge, delivering up to five times longer consumable life compared to the competition. This innovative design not only enhances performance but also significantly reduces operating costs, making the Powermax45 SYNC a cost-effective solution for your cutting needs.


Powermax45 SYNC Benefits

Buy Powermax 45 SYNC online

  • Ease-of-use: Dramatically reduce training time with a single-piece cartridge
  • Profitability: Consumable life that's up to 5x longer, decreasing your operating costs
  • Cut Quality: Improve cut quality and reduce secondary operations for better consistency

Attachment and Torch Options

Hypertherm SmartSYNC TorchesHypertherm Powermax SYNC SmartSYNC Torch Types

SmartSYNC torches feature RFID capability that when coupled with a Hypertherm cartridge will communicate with a Powermax SYNC system to automatically set the amperage and process on the power supply. Available in handheld, mechanized and robotic torch configurations.

Hypertherm SmartSYNC CartridgesHypertherm Powermax SmartSYNC Consumable Cartridge

The Hypertherm cartridge consumable platform is a revolutionary change to standard air plasma consumables. Each single-piece cartridge is optimized by process and amperage to ensure performance while dramatically simplifying the parts needed to cut or gouge with plasma.

Supported Cutting Applications

  • Drag cutting - For dragging the torch directly across the work piece
  • Extended reach cutting - For improved visibility and accessibility when cutting in confined spaces
  • Extended reach gouging - For improved visibility and accessibility when gouging in confined spaces
  • Fine feature cutting - For narrow kerf width with minimal dross and heat affected zone
  • Flush cutting - For cutting closer to base materials using a 45 degree
  • Max control gouging - For precise metal removal, shallower gouge profiles and light metal washing
  • Max removal gouging - For aggressive metal removal, deep gouge profiles, and extreme metal washing
  • Mechanized cutting - For portable automation and table cutting
  • Bevel cutting - For creating angled edges on metal

All Hypertherm Powermax45 SYNC Models

  Power Supply Only Handheld Torch Included Machine Torch Included
Handheld
(No CPC)
 
Mechanized
(CPC Port)
Mechanized
(CPC & Serial Ports)
 

Compare Powermax45 vs 45 XP vs 45 SYNC Specs

Product

Powermax45

Powermax45 XP

Powermax45 SYNC

Price Discontinued Discontinued $$
Cut Capacity 1/2" 1/2" 5/8"
Output Current 20-45A 20-45A 9-45A 
Duty Cycle* 50% @ 45 A, 200–240 V, 1-PH
60% @ 41 A, 200–240 V, 1-PH
100% @ 32 A, 200–240 V, 1-PH
50% @ 45 A, 480 V, 3-PH
60% @ 41 A, 480 V, 3-PH
100% @ 32 A, 480 V, 3-PH

50% @ 45 A, 200 – 240 V, 1-PH
0% @ 41 A, 200 – 240 V, 1-PH
100% @ 32 A, 200 – 240 V, 1-PH
50% @ 45 A, 480 V, 3-PH
60% @ 41 A, 480 V, 3-PH
100% @ 32 A, 480 V, 3-PH

50% @ 45 A, 200 – 240 V, 1-PH
60% @ 41 A, 200 – 240 V, 1-PH
100% @ 32 A, 200 – 240 V, 1-PH
50% @ 45 A, 400 V, 3-PH
60% @ 41 A, 400 V, 3-PH
100% @ 32 A, 400 V, 3-PH

Weight 37 lbs (20' torch) 32 lbs (20' torch) 31 lbs (20' torch)
Power Supply IGBT Inverter IGBT Inverter IGBT Inverter
Compatible with SmartSYNC Consumables? No With Adapter Yes
Compatible with SmartSYNC Torches? No No Yes

Hypertherm Powermax45 SYNC Features

Powermax45 SYNC Cutting Applications

Powermax45 SYNC Accessories & Consumables

Welders Supply - America's Hypertherm Dealer

Not sure which Powermax45 SYNC is for you? Call our Welding Experts at 1-844-682-0205 for tailored product recommendations, ordering assistance, or to answer any questions you may have. Welders Supply is your trusted partner for plasma cutters, welding supplies, and exceptional customer service.

FAST, FREE SHIPPING & EASY RETURNS

Your in-stock items ship same or next day from our five distribution hubs in WI and IL via fast UPS Ground. Need special shipping? Just call 1-844-682-0205 - we accommodate any request, including using your shipping accounts. Enjoy hassle-free 14-day returns on new, sealed products. Count on exceptional service backed by industry-leading shipping and return policies. Experience the advantage on your next order!

Shop all plasma cutting machinessafety equipment and plasma cutter accessories available online from Welders Supply.
Hypertherm Powermax45®/45 XP, Powermax45 SYNC® System Dust Cover #127219
Powermax45®/45 XP, Powermax45 SYNC® System Dust Cover #127219
$214.80
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Hypertherm Plasma Cutter Circle Cutting Guide Basic Package #127102
Circle Cutting Guide Basic Package #127102
$151.25
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Hypertherm Leather Cutting Gloves #127169
Leather Cutting Gloves #127169
$27.50
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Hypertherm Dual Face Shield Helmet #127239
Dual Face Shield Helmet, Shade 6 (for <60A) #127239
$72.05
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Hypertherm Operator Face Shield Shade 8 #127103
Operator Face Shield Shade 8 #127103
$72.05
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Get Hypertherm Leather Torch Lead Cover with Velcro Closure
Leather Torch Lead Cover with Velcro Closure 25 FT #024877
$138.35
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Hypertherm Cartridge: SmartSYNC or adapter 30–45 A hand - FineCut - 428928
FineCut Hypertherm SmartSYNC hand cartridge (30-45 A) #428928
$56.00
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Hypertherm Cartridge Adapter - 428951
Cartridge Adapter - 428951
$120.00
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Lincoln Electric All-In-One Welding Backpack #K3740-1
All-In-One Welding Backpack #K3740-1
$111.70
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Hypertherm MAXPRO200 Power Supply (480V 3PH) - No torch #078609
MAXPRO200 Plasma Cutter, Power Supply Only (480V 3PH) #078609
$16,055.00
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