Powermax 380 (DISCONTINUED): Upgrade Guide & Replacements

Hypertherm last produced the Powermax380 27-amp plasma power supply system in 2007. Hypertherm’s technical service department no longer supports this model, and replacement torches and consumables are no longer being manufactured (effective January 2021).

If you’re looking to upgrade to a current model, consider the Powermax 30 XP. The 30XP is a highly portable plasma cutter aimed at professionals and hobbyists alike, with enough power to cut thick metal and enough precision to cut thin metal. The 30XP allows for two voltage capacities, meaning you can plug it into a 240V or standard household 120V power supply. 

Powermax 380 Documents & Manuals:

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When it’s time to upgrade your old machine, see our Hypertherm Powermax product comparison page for more information to choose the right model for your use case, or see the chart below.

Product30XP/AIR45 SYNC65 SYNC85 SYNC105 SYNC125
Variations
Price $ $$ $$$ $$$$ $$$$$ $$$$$$
Piercing Capacity Up to 5/8" 5/8" 5/8" 3/4" 7/8" 1"
Output Current 15-30A 9–45A 20–65A 25–85A 30–105A 30–125A
Duty Cycle

35%, 240 V

20%, 120 V

50% @ 45 A, 230 V, 1-PH

60% @ 41 A, 230 V, 1-PH

100% @ 32 A, 230 V, 1-PH

50% @ 45 A, 400 V, 3-PH

60% @ 41 A, 400 V, 3-PH

100% @ 32 A, 400 V, 3-PH

50% @ 65 A, 230 – 600 V, 1/3-PH

40% @ 65 A, 200 – 208 V, 1/3-PH

100% @ 46 A, 230 – 600 V, 1/3-PH

60% @ 85 A, 230 – 600 V, 1/3-PH

60% @ 85 A, 480 V, 1-PH

50% @ 85 A, 240 V, 1-PH

50% @ 85 A, 200 – 208 V, 3-PH

40% @ 85 A 200 – 208 V, 1-PH

100% @ 66 A, 230 – 600 V, 1/3-PH

70% @ 105 A, 240 V, 3-PH

80% @ 105 A, 480 - 600 V, 3-PH

100% @ 94 A, 480 - 600 V, 3-PH

100% @ 88 A, 240 V, 3-PH

100% @ 125 A, 480/600 V, 3-PH
Weight 21 lbs 31 lbs (20' torch) 64 lbs (25' torch) 71 lbs (25' torch) 100 lbs (25' torch) 106 lbs (25' torch)
Power Supply IGBT Inverter IGBT Inverter IGBT Inverter IGBT Inverter IGBT Inverter IGBT Inverter

See Also: Hypertherm Powermax 30 AIR (with built in compressor)

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