Powermax 600 (DISCONTINUED): Upgrade Guide & Replacements
The Powermax600 40-amp plasma cutter power supply was last manufactured by Hypertherm in 2008. While new Powermax600 models are no longer produced, original consumables and repair parts are still available. If you need technical support, Hypertherm’s Technical Service department continues to support this model.
The Powermax 45 XP is the successor to the Powermax600, and is a more affordable and efficient plasma cutting system. Perfect for anyone from hobbyists to pros, the 45XP is a precise, easy to use machine with greater cut capacity (up to 16mm or 5/8”) and faster cut speeds. Also featuring automatic gas adjustment and compatibility with Duramax Lock torches, the Powermax 45 XP is perfect for precision gouging and marking.
Powermax 600 Documents & Manuals:
Powermax Plasma Cutters
Powermax45 XP w/ 20' 75° Hand Torch (220V) #088112
Powermax Plasma Cutters
Powermax45 XP w/ 25' 180° Machine Torch, CPC (220V) #088121
153 purchased
Powermax Plasma Cutters
Powermax45 XP w/ 25' 180°M & 75°H Torches (220V) #088123
206 purchased
Powermax Plasma Cutters
Powermax45 XP w/ 20' 75° & 15° Torches, CPC (220V) #088124
Powermax Plasma Cutters
Powermax45 XP w/ CPC, 50' 75° Hand Torch (220V) #088115
98 purchased
Powermax Plasma Cutters
Powermax45 XP w/ 50' 75° Hand Torch (220V) #088114
77 purchased
Powermax Plasma Cutters
Powermax45 XP w/ 50' 180° Machine Torch, CPC (220V) #088122
14 purchased
Powermax Plasma Cutters
Powermax45 w/ 50' 75° Hand Torch (220V) #088017
65 purchased
Powermax Plasma Cutters
Powermax45XP Plasma Cutter, Power Supply Only (460V 1PH) #088095
Powermax Plasma Cutters
Powermax45 w/ 20' 75° Hand Torch (220V) #088016
1395 purchased
The Powermax line of plasma cutters by Hypertherm is well-known to professional and hobby welders alike. See our Hypertherm Powermax product comparison page for more information to choose the right model for your use case, or see the chart below.
| Product | 30XP/AIR | 45 SYNC | 65 SYNC | 85 SYNC | 105 SYNC | 125 |
|---|---|---|---|---|---|---|
| Variations | ||||||
| Price | $ | $$ | $$$ | $$$$ | $$$$$ | $$$$$$ |
| Piercing Capacity | Up to 5/8" | 5/8" | 5/8" | 3/4" | 7/8" | 1" |
| Output Current | 15-30A | 9–45A | 20–65A | 25–85A | 30–105A | 30–125A |
|
Duty Cycle
|
35%, 240 V 20%, 120 V |
50% @ 45 A, 230 V, 1-PH 60% @ 41 A, 230 V, 1-PH 100% @ 32 A, 230 V, 1-PH 50% @ 45 A, 400 V, 3-PH 60% @ 41 A, 400 V, 3-PH 100% @ 32 A, 400 V, 3-PH |
50% @ 65 A, 230 – 600 V, 1/3-PH 40% @ 65 A, 200 – 208 V, 1/3-PH 100% @ 46 A, 230 – 600 V, 1/3-PH |
60% @ 85 A, 230 – 600 V, 1/3-PH 60% @ 85 A, 480 V, 1-PH 50% @ 85 A, 240 V, 1-PH 50% @ 85 A, 200 – 208 V, 3-PH 40% @ 85 A 200 – 208 V, 1-PH 100% @ 66 A, 230 – 600 V, 1/3-PH |
70% @ 105 A, 240 V, 3-PH 80% @ 105 A, 480 - 600 V, 3-PH 100% @ 94 A, 480 - 600 V, 3-PH 100% @ 88 A, 240 V, 3-PH |
100% @ 125 A, 480/600 V, 3-PH |
| Weight | 21 lbs | 31 lbs (20' torch) | 64 lbs (25' torch) | 71 lbs (25' torch) | 100 lbs (25' torch) | 106 lbs (25' torch) |
| Power Supply | IGBT Inverter | IGBT Inverter | IGBT Inverter | IGBT Inverter | IGBT Inverter | IGBT Inverter |
See Also: Hypertherm Powermax 30 AIR (with built in compressor)
