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Miller Maxstar 161 S 120-240 V, Stick Welder Package #907709

Part Number: 907709
UPC: 715959645560
3 Reviews
Rebate Forms:
$600 MFR Rebate - Miller Build with Blue
$1,429.00 + Free Shipping $1,429.00*
SAVE $0.00
Qualifies for IRS 179 Sale

Call 844-682-0205 or CHAT for more options

Welding type:

Stick

Stick

Power supply:

110V

110V

220V Single Phase

220V Single Phase

Material type:

Mild Steel

Mild Steel

Stainless Steel

Stainless Steel

  • $300 Miller Build with Blue Rebate$600 MFR Rebate
  • Stick Welding
  • 120–240 V, 1-PH
  • lightweight portable stick welderWeights Only 13 lbs
  • 3 Year Warranty

Maxstar® 161 S #907709 120-240 V, Stick Package

Superior Portable Welding

With its compact design and proven reliability, the Maxstar 161 S shines as the ultimate Stick package available to welders today. At just 13 lbs this machine can be easily carried by the handle or shoulder strap to any location. This welder allows you to conveniently use any input voltage hookup (120-240 V) without manual linking—a handy solution to dirty or unreliable power.

Safety Upgrades

  • The remedy for difficult-to-strike electrodes: Miller’s Adaptive Hot Start™ technology means positive arc starts without sticking.
  • Economize on electrodes with the Stick-Stuck feature: automatic detection of a stuck electrode and auto shutdown of the welding output for safe and easy removal.
  • Built-in thermal overload protection defends against machine damage from blocked airflow or exceeding the duty cycle.
  • Digital meter for precision control of welding amperage during preset and use.

Smart Design Keeps it Simple

Miller’s Maxstar 161 S features Fan-On-Demand™, an automatic as-needed cooling system for your power source. Noise, energy use, and machine contamination intake are all dramatically reduced. When the welding power source is not in use, the built-in Low OCV Stick design lowers the open circuit voltage to 12-16 volts, avoiding add-on voltage reducers completely. This machine has been power factor corrected so you’ll enjoy optimum performance and less interruption from breaker tripping.

Check out our impressive selection of stick welders offering you the best value you’ll find anywhere!
Browse our entire inventory of top-quality welding machines.

Other Versions:

  • 907709001 - Maxstar 161 S 120-240 V, X-Case Stick Package

 

How to Get Your Rebate

Miller Build with Blue rebate claim instructions

Maxstar 161 S #907709 120-240 V, Stick Package Specifications:

Input Voltage Options 110/115/120 V
220/230/240 V
Input Hz Range 50 / 60 Hz
Input Phase 1-phase
Current Type DC
Weld Output CC
Maximum Open Current Voltage 48 VDC
Material Thickness 0.02 in. (0.5 mm) - .1875 in. (4.8 mm) 
Weldable Metals Steel
Stainless Steel
Processes Stick (SMAW)
Welding Amperage Range 120 V: 20–90 A
240 V: 20–160 A
Rated Welding Output 120 V: 60 A at 13.6 VDC, 100% duty cycle;
           90 A at 15.2 VDC, 30% duty cycle
240 V: 110 A at 14.4 VDC, 100% duty cycle;
           160 A at 16.4 VDC, 20% duty cycle
Industrial Applications Racing / Customizing / Restoring
DIY / Home Hobbyist
Farm and Ranch
Metal Art / Sculpting
Manufacturing
Aerospace
Boat / Yacht
Construction
Education / Training
Heavy Equipment Manufacturing
High Purity Processing
Infrastructure
Mechanical Contracting
Package Includes Maxstar® 161 S
6.5 ft. (2 m.) primary cords for 120 V and 240 V
13 ft. (4 m.) stick electrode holder with 25 mm. Dinse-style connector
10 ft. (3 m.) work clamp with 25 mm. Dinse-style connector
Adjustable handle/shoulder strap
Net Width 5.6 in. (142 mm)
Net Height 10.3 in. (262 mm)
Net Length 13.5 in. (343 mm)
Net Weight 13 lb. (5.9 kg)
Portability Handles
Straps
Warranty 3 years - Miller's True Blue Warranty

SHIPPING DIMENSIONS

Height: 10.30 Inches
Width: 5.60 Inches
Length: 13.50 Inches
Weight: 13 Lb(s) 0 Oz

Manufacturer Reviews

Mossy
After about an hour of breaking it in I ran it hard for 2 more hours. 6010, 6013, 7014 7018 all ran great. It even burned some very difficult 5/32" hardfacing rod very well. You don't need lots of adjustments and settings. It runs on it's own. The stick stuck feature is great for not fouling up the holder. The holder needs improvements. I had to file the grooves so the rod wouldn't wobble.
Ed
Out of the box and ready to go! First small job was welding light wall tubing using 110v and 3/32 7018. Machine has a steady arc and duty cycle wasn't a big issue as I wanted to keep heat input low ( no huge welds that would pull the tubing) I ran it off my garage 110v plug in.( I'm looking forward to trying out the 220v soon!) This machine will also be great for tacking up pieces in a project before using my trailblazer 302 for heavy duty welds. Reducing the noise and hrs on my bigger machines. On industrial/ commercial sites this little machine saves having to string out cables if there is light duty welding( strut and raceway) or a touch up on a small bracket or other non critical structural weld as 110v is usually easy to find. Before purchasing I called the 1800 number and talked to the tecks who answered my questions thoroughly ( try that with a no name welder) I have come to count on miller machines for my welding business,buying the 161S was a no brainer, others can make a lot of promises when it comes to service, parts, and reliability but at the end of the day only miller delivers.
Dirty
I am a certified heavy equipment welder and I use this unit almost day to day. It's very convenient to use and just throw it on your shoulder and go again. I have burnt from a 3/32 7018 to 5/32 7018 like it's nothing. Welded up cracks in a 4 yard excavator bucket with easy.

Product Questions and Answers

How to select weld process:

  1. Process Selector Button.

    Press Menu button until LED for desired process is illuminated.

  2. Stick (SMAW).

    When selected, Adaptive Hot Start, Stick Stuck, and DIG circuitry are energized.

  3. Stick 6010 (SMAW).

    When selected, Adaptive Hot Start, Stick Stuck, and DIG circuitry are energized. Parameters are optimized to run a 6010 Stick electrode.

Have a question about this product? Submit your question using the form below

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