Lincoln HyperFill® Reveal™ Ready-Pak® w/ Power Wave® S500 Multi-Process Welder, Single Wire Feeder & Cart #K4650-5
The Lincoln Electric HyperFill® Reveal™ Power Feed® 84 Single Ready-Pak® is designed to enhance productivity in heavy fabrication industries.
Featuring the patented HyperFill® twin wire MIG system, this unit delivers high deposition rates without sacrificing puddle stability or weld quality.
With a single multi-process power source, wire feeder, tip, and premium wire, this system achieves deposition rates above 18 lbs/hr | 8.2 kg/hr for manual setups (up to 24 lbs/hr | 10.9 kg/hr in robotic applications). Its simplicity eliminates operator complexity, making it a game-changer for large-scale welding operations.
Highlights
- HyperFill® twin wire MIG technology for higher deposition rates
- Single power course, single wire feeder and single tip design
- Delivers wide, smooth arc cone for stable puddle and clean welds
- Over 18 lbs/hr | 8.2 kg/hr deposition rates (manual) and 24 lbs/hr | 10.9 kg/hr (robotic)
- Streamlined system for reduced operator complexity
Industries
- Heavy Fabrication
- Structural Steel
- Shipbuilding
- Manufacturing
- Construction Equipment
What’s Included
- Power Wave® S500 (K2904-1)
- Power Feed® 84 Wire Feeder (K3328-3)
- Cool Arc® 55S Water Cooler (K3086-2)(1)
- Magnum® PRO Water Cooled 500A Gun (K4522-2-10-564)
- 7 ft. Water Hose Kit (K4544-7)
- HyperFill Dual Reel Cart Kit (K4630-1)
- 4-Ball Inlet Guide (K1551-2)
- HyperFill .035-.040 (0.9-1.0 mm) Drive Roll Kit (KP4388-1)
- HyperFill Diffuser (KP4481-1)
- HyperFill .035 Contact Tip (KP4482-035)
- 1/8 in. Recess Nozzle (KP4523-1-75R)
- 15 ft.
- 5/64 in. Liner (KP44-564-15)
- Work Lead Package (K2149-1)
- Electrode Cable (K1842-10)
- ArcLink® Cable (K1543-8)
- Inverter and Wire Feeder Cart (K3059-4)
- Gas Y Fitting (KP4773-1)
- Harris Flowmeter Kit (3100856)
- Gateway Pendant Kit (K4997-1) (Includes: 5" Screen Protector (KP4735-2) and 8ft Control Cable (K1543-8))
Benefits of the HyperFill® Reveal™ Power Feed® 84 Single Wire Feeder Ready-Pak
- Increased productivity with high deposition rates for faster job completion
- Simplified system with minimal operator training required
- Improved weld quality with stable puddle and smooth arc performance
- Ideal for heavy fabrication industries with demanding welding needs
- Easy to integrate into existing systems for quick and efficient setup
Fast, Free Shipping & Easy Returns
At Welders Supply, we focus on providing quick, dependable shipping and seamless returns. If you're unsatisfied, return the product within 14 days for an exchange, credit, or refund. All returns must be freight prepaid, in the original packaging, with all manuals and accessories. A restocking fee of up to 25% may apply depending on the condition of the returned product. Certain exclusions apply, including custom orders, PPE, and demo items. For more details, contact our customer service team at 1-844-682-0205.
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Machine Inputs & Outputs
Phase 3: Input Voltage #1 (Voltage/Phase/Hertz) | 200/208/220/230/380/400/415/460/575 3 50/60 |
Phase 3: Rated Output #1A (Current/Voltage/Duty Cycle) | GMAW: 550A/41.5V/40% GMAW: 450A/36.5V/100% |
Phase 3: Rated Output #1B (Current/Voltage/Duty Cycle) | SMAW: 550A/42V/40% SMAW: 450A/38V/100% |
Phase 3: Rated Output #1C (Current/Voltage/Duty Cycle) | GTAW-DC: 550A/32V/40% GTAW-DC: 450A/28V/100% |
Phase 3: Input Current at Max Rated Ouput #1 (Current) | 3 Ph / 40% Duty Cycle: 80/73/41/37/29 3 Ph / 100% Duty Cycle: 60/54/30/27/21 |
Product Weights & Dimensions
Dimensions (H x W x D) | |
Net Weight | 204.12 lbs (204.12 kg) |
Machines
Machines Processes | Stick (SMAW) Gouging (CAC-A) Flux-Cored (FCAW) TIG (GTAW) MIG (GMAW) Pulsed MIG (GMAW-P) Flux-Cored Self-Shielded (FCAW-S) Flux-Cored Gas-Shielded (FCAW-G) Orbital TIG Orbital MIG HyperFill Metal-cored Wire (GMAW-C) |
Max Rating | 550 |
Output Range by Mode | 5-550 |
Maximum Electrode Size | x |
Minimum Electrode Size | x |
Number of Operators per Machine | 1 |
Data Technologies | Ethernet |
Machines Communication Technology | ArcLink |
Wire Feeder Supply Voltage | 40VDC |
Amphenol Pins (type of connector) | 5 |
Work Lead Connector Type | Lug |
Welding Gun Cable Assembly Length | 15 FT |
Work Cable Length | 15 FT |
Spool Gun Compatible (Duty) | Heavy |
Wire and TIG Feeders
Number of driven rolls | 4 rolls |
Feeder type | Bench |
Configuration | Single |
Max spool diameter | 60lb |
Communication Technology | ArcLink |
UI type | Meters |
Max Rated Output Capable | 500A |
Max WFS | 1200IPM |
Feedhead Configuration | Single |
Wire Configuration | Hyperfill |
Power Source to Feeder Communication Connector Type | 5-pin |
Accesories Communication Connector Type | 12-pin |
Gun Bushing | Tweco #2-#4 |
Wire Feed Speed Range (IPM) | 500-1100 |
Max Spool Size (lbs) | 60 |
Max Spool Size (kg) | 30 |
MIG-WireFeeders | Yes |
MIGPulse-WireFeeders | Yes |
Contact Tips Included | Yes |
Input AC Voltage | 200v-600v |
Basic Specification
Input Current | 3PH/40% - 80/73/41/37/29A,3PH/100% - 60/54/30/27/21A |
Input Power | 208/230/380/415/460/575/3/50/60 |
Output Range | 5-550A DC |
Rated Output | 550A/41.5/40% |
Application
Typical Application | Construction Mining Railroad Maintenance Automotive Construction & Field Erection Elevated Temperature Piping Gasification Plants General Fabrication Heat Exchangers Heavy Equipment Heavy Fabrication High Pressure Piping High Temperature High-strength Pipe LPG & LNG Storage Vessels Marine Applications Marine Fabrication & Repair NACE Applications Offshore Oil & Gas Petrochemical Petrochemical Industry Petroleum Processing Pharmaceutical Equipment Pipeline & Offshore Piping Power Generation Power Plants Pressure Vessels Process Piping Railcar Fabrication Railing Industry Robotics/ Hard Automation Shipbuilding Structural Fabrication Structural Welding |
Warranty
Warranty | 5 Years |
SHIPPING DIMENSIONS |
|
Height: | 65.00 Inches |
Width: | 34.50 Inches |
Length: | 53.50 Inches |
Weight: | 739 Lb(s) 0 Oz |
Consumables
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