10 Best Plasma Cutters For Sale in 2025
Choosing the best plasma cutter depends on your power supply, cut capacity needs, portability, CNC compatibility, and air supply options such as built-in compressors. Updated for 2025, this list features the latest releases tailored for diverse applications, from hobbyists to industrial professionals. Ensure that the amperage and cutting capacity match the thickness of the substrate (your cutting surface). If you'll be using the plasma cutter frequently or for larger projects, invest in a higher-end model.
- Spectrum 875 Plasma Cutter w/ 20' 80° Hand Torch & Consumables (208-575V 1/3PH) #907584
- Powermax30 Air Plasma Cutter w/ Built-In Compressor, Building America Decal (120/240V 1PH) #088096
- Powermax85 SYNC Plasma Cutter w/ 75° & 15° Hand Torches, 25' Leads (200-600V 1/3PH) #087187
- Spectrum 375 X-Treme Plasma Cutter w/ 12' Hand Torch & X-CASE (120/240V 1PH) #907529
- Thermal Dynamics Cutmaster 82 Plasma Cutter w/ 20' 75° Hand Torch (220/460V 1/3PH) #1-1130-1
- Hypertherm Powermax45 SYNC Plasma Cutter w/ 75° Hand Torch, 20' Leads #088560
- Tomahawk 1500 Plasma Cutter w/ 25' Hand Torch (200-575V 1/3PH) #K3477-1
- Hypertherm Powermax45 SYNC Plasma Cutter w/ 25' Machine Torch & CPC Port #088580
- AirForce® 40i Plasma Cutter with 12ft XT40R Hand Torch (120/240V) #500576
- MAXPRO200 Plasma Cutter, Power Supply Only (480V 3PH) #078609
| Helmet Model | Best For | Unique Features | Price |
|---|---|---|---|
| Spectrum 875 Plasma Cutter w/ 20' 80° Hand Torch & Consumables (208-575V 1/3PH) #907584 | Professional fabricators, medium to heavy applications | Only 51lbs, Long lead length, 7/8" Capacity | $3,875.00 |
| Powermax30 Air Plasma Cutter w/ Built-In Compressor, Building America Decal (120/240V 1PH) #088096 | DIYers & mobile professionals | Built-In Compressor, Student Rebate, 5/16" Capacity | $2,249.00 |
| Powermax85 SYNC Plasma Cutter w/ 75° & 15° Hand Torches, 25' Leads (200-600V 1/3PH) #087187 | Versatile workshops & high-capacity jobs | SmartSYNC Consumables, Rebate, 1" Capacity | $6,200.00 |
| Spectrum 375 X-Treme Plasma Cutter w/ 12' Hand Torch & X-CASE (120/240V 1PH) #907529 | Hobbyists & light industrial work | Compact, Case Included, 3/8" Capacity | $1,829.00 |
| Thermal Dynamics Cutmaster 82 Plasma Cutter w/ 20' 75° Hand Torch (220/460V 1/3PH) #1-1130-1 | Powerful portable cutting | Only 43lbs, Handles, 3/4" Capacity | $3,499.00 |
| Hypertherm Powermax45 SYNC Plasma Cutter w/ 75° Hand Torch, 20' Leads #088560 | Maximum flexibility & reliability | SmartSYNC Consumables, Rebate, 5/8" Capacity | $2,900.00 |
| Tomahawk 1500 Plasma Cutter w/ 25' Hand Torch (200-575V 1/3PH) #K3477-1 | Versatile cutting w/ minimal dross | Clean & Fast Cuts, 1 1/4" Capacity | $6,010.70 |
| Hypertherm Powermax45 SYNC Plasma Cutter w/ 25' Machine Torch & CPC Port #088580 | Medium duty CNC cutting | SmartSYNC Consumables, CPC Port, 5/8" Capacity | $3,300.00 |
| AirForce® 40i Plasma Cutter with 12ft XT40R Hand Torch (120/240V) #500576 | Students, hobbyists & first-time buyers | Affordable, Only 21lbs, 3/8" Capacity | $2,431.10 |
| MAXPRO200 Plasma Cutter, Power Supply Only (480V 3PH) #078609 | Heavy duty CNC cutting (Up to 2") | Industrial CNC capabilities, Up to 2" Capacity | $16,055.00 |
Top Plasma Cutters Compared
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Spectrum 875 Plasma Cutter w/ 20' 80° Hand Torch & Consumables (208-575V 1/3PH) #907584Best For: Professional fabricators, medium to heavy applicationsUnique Features: Only 51lbs, Long lead length, 7/8" CapacityPrice: $3,875.00The Miller Spectrum 875 Auto-Line offers unmatched power and flexibility for demanding fabricators. With Auto-Line technology for multi-voltage compatibility and an XT60 torch for precise and consistent cuts, this machine is ideal for medium to heavy applications, cutting up to 7/8-inch steel.
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Powermax30 Air Plasma Cutter w/ Built-In Compressor, Building America Decal (120/240V 1PH) #088096Best For: DIYers & mobile professionalsUnique Features: Built-In Compressor, Student Rebate, 5/16" CapacityPrice: $2,249.00The Hypertherm Powermax 30 Air is a versatile 5/16" plasma cutting system designed for professional and DIY use. Powered by 110V or 220V single-phase electricity, the lightweight and portable Powermax 30 Air boasts a built-in compressor, ergonomic torch, and 3-year warranty, delivering exceptional convenience, efficiency, and reliability for a wide range of metal cutting tasks.
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Powermax85 SYNC Plasma Cutter w/ 75° & 15° Hand Torches, 25' Leads (200-600V 1/3PH) #087187Best For: Versatile workshops & high-capacity jobsUnique Features: SmartSYNC Consumables, Rebate, 1" CapacityPrice: $6,200.00The Hypertherm Powermax85 SYNC system is the go-to plasma cutter for workshops tackling diverse cutting tasks. Its innovative cartridge-based consumable & torch platform simplifies setup & maintenance, while its cutting capacity of up to 1-inch metal ensures reliability and high performance on demanding projects.
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Spectrum 375 X-Treme Plasma Cutter w/ 12' Hand Torch & X-CASE (120/240V 1PH) #907529Best For: Hobbyists & light industrial workUnique Features: Compact, Case Included, 3/8" CapacityPrice: $1,829.00Weighing just 19 pounds, the Miller Spectrum 375 X-Treme is portable yet powerful, ideal for hobbyists and light industrial tasks. With a 30-amp output, it cuts metal up to 3/8-inch thick. Auto-Line technology allow for seamless operation on both 120V and 240V inputs. Comes with ergonomic XT30 torch with flexible cable.
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Thermal Dynamics Cutmaster 82 Plasma Cutter w/ 20' 75° Hand Torch (220/460V 1/3PH) #1-1130-1Best For: Powerful portable cuttingUnique Features: Only 43lbs, Handles, 3/4" CapacityPrice: $3,499.00The Thermal Dynamics Cutmaster 82 offers exceptional cutting capacity in a compact, portable design. With a recommended cut of 3/4-inch and a maximum sever capacity of 1 inch, it's perfect for professionals needing high performance in a transportable package.
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Hypertherm Powermax45 SYNC Plasma Cutter w/ 75° Hand Torch, 20' Leads #088560Best For: Maximum flexibility & reliabilityUnique Features: SmartSYNC Consumables, Rebate, 5/8" CapacityPrice: $2,900.00Hypertherm's most popular model! Combining versatility and cutting-edge technology, the Powermax45 SYNC delivers superior performance on metals up to 5/8-inch thick. Its SYNC system simplifies consumable management, while the robust torch design ensures durability for a wide range of applications. elders appreciate how it delivers 70% more power than comparable machines, with up to 5x the consumable life of the previous model.
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Tomahawk 1500 Plasma Cutter w/ 25' Hand Torch (200-575V 1/3PH) #K3477-1Best For: Versatile cutting w/ minimal drossUnique Features: Clean & Fast Cuts, 1 1/4" CapacityPrice: $6,010.70Designed for precision and efficiency, the Tomahawk 1500 excels at producing clean cuts with minimal dross. Capable of cutting up to 1 1/4 inches of steel, it's ideal for industrial settings where consistent performance is key.
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Hypertherm Powermax45 SYNC Plasma Cutter w/ 25' Machine Torch & CPC Port #088580Best For: Medium duty CNC cuttingUnique Features: SmartSYNC Consumables, CPC Port, 5/8" CapacityPrice: $3,300.00Optimized for CNC systems, the Powermax45 SYNC with CPC port and machine torch delivers exceptional performance for automated cutting tasks. It handles metal up to 5/8-inch thick with precision and reliability, making it a top choice for medium-duty CNC operations. Operates on 200-240V input power.
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AirForce® 40i Plasma Cutter with 12ft XT40R Hand Torch (120/240V) #500576Best For: Students, hobbyists & first-time buyersUnique Features: Affordable, Only 21lbs, 3/8" CapacityPrice: $2,431.10Affordable and reliable, the Hobart AirForce 40i is a fantastic choice for students and hobbyists learning plasma cutting. Dual voltage capability and a cutting capacity of up to 5/8-inch steel make it a versatile and user-friendly option for entry-level projects.
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MAXPRO200 Plasma Cutter, Power Supply Only (480V 3PH) #078609Best For: Heavy duty CNC cutting (Up to 2")Unique Features: Industrial CNC capabilities, Up to 2" CapacityPrice: $16,055.00A powerhouse for industrial plasma cutting, the Hypertherm MAXPRO200 delivers consistent performance on thick metals up to 2 inches. Designed for high-capacity operations, it offers advanced controls for cutting and gouging, ensuring maximum productivity in demanding environments. Various input voltage configurations available.
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