The Best Plasma Cutters For Sale in 2024
Your best plasma cutter choice depends on what you’re cutting, how often you cut, and whether you’re cutting in a professional or industrial environment. Choose a plasma cutter that is designed for the type and thickness of metal you'll be cutting. Ensure that the amperage and cutting capacity match the thickness of the substrate (your cutting surface). If you'll be using the plasma cutter frequently or for larger projects, invest in a higher-end model.
- Powermax45 XP w/ 20' 75° Hand Torch (220V)
- Tomahawk 625 Plasma Cutter w/ 20' Hand Torch
- Hypertherm Powermax30 XP w/ Carrying Case
- Hobart AirForce™ 12ci Plasma Cutter #500564
- Hypertherm Powermax 30 AIR w/ Building America Decal
- Miller Spectrum 375 X-Treme Plasma Cutter w/ X-Case
- Thermal Dynamics Cutmaster 82, 80 Amp, SL60, 50 ft Leads, 208-230V, 1Ph
- Miller SPECTRUM 625 X-TREME 12FT XT40 TORCH, X-CASE
- Powermax65 SYNC w/ 25' 75° hand torch
- Miller Spectrum 875 Plasma Cutter with XT60 Torch, 20ft OR 50ft Cable
Helmet Model | Best For | Unique Features | Price |
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Powermax45 XP w/ 20' 75° Hand Torch (220V) | Overall Pick | 3-Year Warranty & Student Rebate | $1,000.00 |
Tomahawk 625 Plasma Cutter w/ 20' Hand Torch | Affordable Professional's Choice | Lightweight & Portable, Generator-Compatible | $2,098.95 |
Hypertherm Powermax30 XP w/ Carrying Case | Students & Hobbyists | Lightweight & Portable, Carrying Case Included | $1,910.00 |
Hobart AirForce™ 12ci Plasma Cutter #500564 | DIYers & First-Timers | Built-In Compressor, Very Lightweight | $1,233.10 |
Hypertherm Powermax 30 AIR w/ Building America Decal | Portable Plasma Cutting | Built-In Compressor, Warranty, Student Rebate | $2,340.00 |
Miller Spectrum 375 X-Treme Plasma Cutter w/ X-Case | Experienced DIY Users | Compact, Low Noise, Case Included | $1,829.00 |
Thermal Dynamics Cutmaster 82, 80 Amp, SL60, 50 ft Leads, 208-230V, 1Ph | Professional Metal Fabricators & Welders | Industry's Only 60 Amp Drag Tip | $3,599.00 |
Miller SPECTRUM 625 X-TREME 12FT XT40 TORCH, X-CASE | Professional Metalworkers, Heavy-Duty Industrial Operations | Protective Case, Auto Air Regulation & Consumable Detection | $2,365.00 |
Powermax65 SYNC w/ 25' 75° hand torch | Maximum Productivity | SmartSYNC Consumable & Torch System | $4,000.00 |
Miller Spectrum 875 Plasma Cutter with XT60 Torch, 20ft OR 50ft Cable | Heavy-Duty Industrial & Fabrication Applications | Automatic Air Regulators, Ultra-Quick Torch Connect | $3,675.00 |
Top Plasma Cutters Compared
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Powermax45 XP w/ 20' 75° Hand Torch (220V)Best For: Overall PickUnique Features: 3-Year Warranty & Student RebatePrice: $1,000.00
One of our most popular plasma cutters is the Hypertherm Powermax45 XP. Customers appreciate how it delivers 70% more power than comparable machines. It makes quick work of ⅝” steel with clean cuts to reduce grinding and prepping. It’s also extremely affordable compared to its competitors.
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Tomahawk 625 Plasma Cutter w/ 20' Hand TorchBest For: Affordable Professional's ChoiceUnique Features: Lightweight & Portable, Generator-CompatiblePrice: $2,098.95
Lincoln Electric takes the #6 slot with one of the most affordable offerings on our list. One of the best features of the Lincoln Tomahawk 625 is its simple, user-friendly interface. With intuitive controls and a clear display, even novice users can quickly get the hang of it. The Tomahawk 625 is the ideal choice for the professional on a budget.
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Hypertherm Powermax30 XP w/ Carrying CaseBest For: Students & HobbyistsUnique Features: Lightweight & Portable, Carrying Case IncludedPrice: $1,910.00
The Powermax30 XP plasma cutter delivers exceptional 3/8" to 1/2" cutting capacity in a lightweight, portable design. Powered by 110V or 220V single-phase electricity, this versatile plasma cutter is suitable for hobbyists, beginners, and professionals, making it a convenient choice for a wide range of metal fabrication and repair applications.
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Hobart AirForce™ 12ci Plasma Cutter #500564Best For: DIYers & First-TimersUnique Features: Built-In Compressor, Very LightweightPrice: $1,233.10
The Hobart AirForce™ 12ci plasma cutter delivers 1/4" cutting capacity in a lightweight, portable design powered by standard 110V single-phase electricity. With a built-in compressor, ergonomic torch, diagnostic lights, and thermal protection, this versatile plasma cutter provides advanced functionality and user-friendly operation for both professional workshops and home hobbyists.
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Hypertherm Powermax 30 AIR w/ Building America DecalBest For: Portable Plasma CuttingUnique Features: Built-In Compressor, Warranty, Student RebatePrice: $2,340.00
The Hypertherm Powermax 30 Air is a versatile 3/8" plasma cutting system designed for professional and DIY use. Powered by 110V or 220V single-phase electricity, the lightweight and portable Powermax 30 Air boasts a built-in compressor, ergonomic torch, and 3-year warranty, delivering exceptional convenience, efficiency, and reliability for a wide range of metal cutting tasks.
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Miller Spectrum 375 X-Treme Plasma Cutter w/ X-CaseBest For: Experienced DIY UsersUnique Features: Compact, Low Noise, Case IncludedPrice: $1,829.00
The Miller Spectrum 375 X-Treme is a powerful 3/8" plasma cutter with a 30-amp output for clean, precise cuts. Its Auto-Line technology automatically adjusts to available power, and the ergonomic XT30 torch with flexible cable provides comfortable, controlled cutting for a variety of applications.
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Thermal Dynamics Cutmaster 82, 80 Amp, SL60, 50 ft Leads, 208-230V, 1PhBest For: Professional Metal Fabricators & WeldersUnique Features: Industry's Only 60 Amp Drag TipPrice: $3,599.00
The Thermal Dynamics Cutmaster 82 Plasma System delivers 3/4" cutting capacity with 220V single-phase power, engineered for heavy-duty industrial applications. This robust plasma cutter features a protective roll bar, color-coded controls, lightweight design, fatigue-reducing trigger latch, and the industry's only 60-amp drag tip, providing uncompromising performance, control, and convenience for professional metalworkers.
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Miller SPECTRUM 625 X-TREME 12FT XT40 TORCH, X-CASEBest For: Professional Metalworkers, Heavy-Duty Industrial OperationsUnique Features: Protective Case, Auto Air Regulation & Consumable DetectionPrice: $2,365.00
The Miller SPECTRUM 625 X-TREME plasma cutter delivers 1/2" cutting power with the convenience of Auto-Line™ and MVP™ adapters for 110V or 220V single-phase operation. This advanced system features the ergonomic XT40 torch, protective X-CASE™, and Auto-Refire™ Technology for optimal performance, portability, and operator ease of use, making it the premier choice for discerning industrial and professional metalworkers.
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Powermax65 SYNC w/ 25' 75° hand torchBest For: Maximum ProductivityUnique Features: SmartSYNC Consumable & Torch SystemPrice: $4,000.00
The Hypertherm Powermax65 SYNC is a technologically advanced plasma cutter delivering 3/4" cutting capacity with 220V/460V power. Equipped with RFID-enabled SmartSYNC™ torches and a single-piece cartridge consumable, the Powermax65 SYNC automates setup, optimizes performance, and simplifies inventory management, empowering metalworkers to maximize productivity and efficiency.
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Miller Spectrum 875 Plasma Cutter with XT60 Torch, 20ft OR 50ft CableBest For: Heavy-Duty Industrial & Fabrication ApplicationsUnique Features: Automatic Air Regulators, Ultra-Quick Torch ConnectPrice: $3,675.00
The Miller Spectrum 875 Plasma Cutter with XT60 Torch delivers 3/4" cutting capacity from 220V single or three-phase power. Equipped with the XT60 torch for up to 7/8" mild steel, this 51 lb portable system boasts Auto-Refire pilot arc control, automatic air regulators, and Miller's Ultra-Quick Connect for advanced functionality and user-friendly operation, making it the premier choice for industrial metalworkers.
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